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Volume 3, Issue 2A Comparative Swiss-German Clinical Study – May 13, 2026, Pages 137-146

DOI: 10.64951/jmdnt.2026.02.027

Multicenter External Validation of AI-Assisted Virtual Surgical Planning in Bimaxillary Orthognathic Surgery

Ayhan Yildirim¹*, René Hertach², Vedat Yildirim³

1 Seeklinik Zurich, Department of Oral and Maxillofacial Surgery and Clinical Research, Zurich, Switzerland
2 Center for Prosthodontics and Digital Dentistry, Zurich, Switzerland
3 Munich Center for Oral and Maxillofacial Surgery, Munich, Germany

ORCID IDs
🟢 Ayhan Yildirim: 0009-0009-2179-1802
🟢 Vedat Yildirim: 0009-0009-8664-5953

* Correspondence to: Prof. Dr. Dr. Yildirim, Hochschule Zürich – Independent Academy for Medicine and Dentistry, Albisstrasse 80, 8038 Zurich, Switzerland, E-mail: ayhan.yildirim@hs-zh.ch

Received: 16 February 2026, Revised: 29 March 2026, Accepted: 12 April 2026, Available online: 13 May 2026, Version of Record: 13 May 2026.
© 2026 Journal of Medicine and Dentistry (JMDNT)

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ABSTRACT

Background
Artificial intelligence-assisted virtual surgical planning (AI-assisted VSP) has demonstrated favorable clinical accuracy, postoperative skeletal stability, and predictive performance in single-center orthognathic surgery studies. However, evidence regarding reproducibility and generalizability across independent clinical centers remains limited.

Objective
The aim of this prospective multicenter study was to externally validate AI-assisted virtual surgical planning workflows across two independent European maxillofacial surgery centers and evaluate transfer accuracy, postoperative stability, soft tissue outcomes, and patient-reported outcome measures.

Methods
A prospective multicenter clinical study was conducted between January 2020 and December 2025 at Seeklinik Zurich, Switzerland, and the Munich Center for Oral and Maxillofacial Surgery, Germany. Patients undergoing AI-assisted bimaxillary orthognathic surgery using standardized virtual surgical planning, three-dimensional imaging, and additive manufacturing workflows were prospectively evaluated. Three-dimensional postoperative superimposition analysis, skeletal stability measurements, soft tissue prediction accuracy, and patient-reported outcomes were compared between centers.

Results
A total of 148 patients completed the prospective multicenter follow-up protocol. Three-dimensional transfer accuracy demonstrated high concordance between planned and achieved skeletal movements in both centers. No statistically significant differences in postoperative skeletal stability, soft tissue prediction accuracy, or patient-reported outcomes were observed between Swiss and German cohorts. AI-assisted workflows demonstrated favorable reproducibility across both institutions.

Conclusion
AI-assisted virtual surgical planning demonstrated robust external validity and reproducible clinical performance across independent European maxillofacial surgery centers. These findings support broader multicenter implementation of AI-assisted orthognathic surgery workflows.

Keywords
artificial intelligence; orthognathic surgery; multicenter validation; virtual surgical planning; external validation; digital surgery; three-dimensional imaging; skeletal stability.

1. INTRODUCTION

Artificial intelligence-assisted digital workflows increasingly influence oral and maxillofacial surgery and have demonstrated favorable clinical utility across trauma surgery, reconstructive surgery, and orthognathic surgery [1–15]. Recent investigations demonstrated improved diagnostic performance, workflow efficiency, virtual surgical planning accuracy, and postoperative outcome prediction through integration of artificial intelligence into clinical maxillofacial workflows [1–8].

In orthognathic surgery, AI-assisted virtual surgical planning has demonstrated favorable feasibility, transfer accuracy, skeletal stability, and soft tissue prediction capabilities [9–14]. Prospective validation studies and randomized controlled trials further demonstrated improved postoperative precision and favorable long-term outcomes compared with conventional planning approaches [10–14].

Despite these promising findings, most published investigations originated from single-center clinical environments. External validation across independent institutions remains essential before broad clinical implementation can be recommended [15–20]. Contemporary digital orthognathic surgery workflows increasingly rely on three-dimensional planning, CAD/CAM splint fabrication, soft tissue prediction, and postoperative stability assessment [21–31]. Reproducibility of AI-assisted workflows across different surgeons, imaging protocols, patient populations, and healthcare systems represents a critical requirement for translational adoption.

The objective of the present study was therefore to externally validate AI-assisted orthognathic surgery workflows across two independent European maxillofacial surgery centers and evaluate reproducibility of skeletal transfer accuracy, postoperative stability, soft tissue outcomes, and patient-reported outcome measures.

2. MATERIALS AND METHODS

This prospective multicenter external validation study was conducted between January 2020 and December 2025 at Seeklinik Zurich, Switzerland, and the Munich Center for Oral and Maxillofacial Surgery, Germany.

The study was designed in accordance with the Declaration of Helsinki and received institutional approval at both participating centers. Written informed consent was obtained from all participants before inclusion.

Patients presenting with skeletal Class II or Class III dentofacial deformities requiring bimaxillary orthognathic surgery were eligible for inclusion. Inclusion criteria comprised age ≥18 years, completion of preoperative orthodontic treatment, availability of complete preoperative and postoperative cone-beam computed tomography (CBCT) datasets, and a minimum postoperative follow-up of 12 months. Exclusion criteria included syndromic craniofacial deformities, cleft lip and palate, previous orthognathic surgery, severe facial trauma, incomplete imaging datasets, and failure to complete follow-up examinations.

A total of 148 consecutive patients undergoing AI-assisted bimaxillary orthognathic surgery fulfilled all eligibility criteria and completed the prospective follow-up protocol. Seventy-four patients were treated in Zurich and seventy-four patients in Munich.

Preoperative assessment included cone-beam computed tomography, intraoral digital scanning, facial surface scanning, cephalometric analysis, and AI-assisted virtual surgical planning. Digital planning was performed using standardized three-dimensional planning workflows. Virtual surgical simulations incorporated automated cephalometric landmark identification, skeletal movement planning, soft tissue prediction algorithms, and digital surgical transfer protocols.

Patient-specific surgical splints were manufactured using validated additive manufacturing workflows previously described in institutional studies [9–14]. All surgical guides and splints were fabricated from biocompatible materials using standardized three-dimensional printing protocols.

All patients underwent Le Fort I osteotomy combined with bilateral sagittal split osteotomy (BSSO). Genioplasty procedures were performed when clinically indicated. Surgical procedures were performed by experienced oral and maxillofacial surgeons using identical operative principles at both participating centers.

The primary outcome measure was three-dimensional skeletal transfer accuracy, assessed by comparing planned and postoperative skeletal positions using voxel-based superimposition techniques. Secondary outcome measures included postoperative skeletal stability, soft tissue prediction accuracy, facial symmetry improvement, patient-reported outcome measures (PROMs), and inter-center reproducibility.

Three-dimensional postoperative superimposition analyses were performed immediately after surgery as well as at six and twelve months postoperatively. Skeletal deviations were quantified in sagittal, vertical, and transverse dimensions. Soft tissue prediction accuracy was calculated by comparing virtual simulations with observed postoperative facial outcomes.

Statistical analyses were performed using SPSS Statistics software (IBM Corp., Armonk, NY, USA). Continuous variables were expressed as mean ± standard deviation. Inter-center comparisons were performed using independent-samples t-tests or Mann–Whitney U tests, whereas longitudinal analyses were conducted using repeated-measures analysis of variance. Statistical significance was defined as p < 0.05.

Figure 1. Prospective multicenter external validation study illustrating standardized AI-assisted virtual surgical planning workflows performed at Seeklinik Zurich (Switzerland) and the Munich Center for Oral and Maxillofacial Surgery (Germany). The workflow includes cone-beam computed tomography acquisition, intraoral digital scanning, AI-assisted cephalometric analysis, virtual surgical planning, additive manufacturing of patient-specific splints, bimaxillary orthognathic surgery, postoperative three-dimensional superimposition analysis, and longitudinal evaluation of skeletal transfer accuracy and stability throughout the 12-month follow-up period.

3. RESULTS

A total of 148 patients completed the multicenter follow-up protocol. The mean patient age was 28.1 ± 6.3 years. Demographic characteristics were comparable between both centers.

Three-dimensional postoperative superimposition demonstrated high transfer accuracy in both cohorts. Mean deviations between planned and achieved skeletal positions remained within clinically acceptable thresholds and did not significantly differ between centers.

Longitudinal follow-up demonstrated favorable skeletal stability across both institutions. Minimal postoperative relapse was observed during follow-up evaluation. No significant differences in sagittal, vertical, or transverse stability were identified between Swiss and German cohorts.

Soft tissue prediction analysis demonstrated high concordance between simulated and observed postoperative outcomes. Facial symmetry improvement remained stable throughout follow-up.

Patient-reported outcome measures demonstrated high satisfaction regarding facial appearance, function, social confidence, and overall treatment outcomes. PROM scores were comparable between centers.

Inter-center reproducibility analysis demonstrated favorable consistency across all primary and secondary endpoints, supporting robust external validity of the AI-assisted workflow.

Figure 2. Comparative multicenter three-dimensional postoperative outcome analysis demonstrating skeletal transfer accuracy, longitudinal skeletal stability, soft tissue prediction accuracy, facial symmetry improvement, patient-reported outcome measures, and inter-center reproducibility following AI-assisted virtual surgical planning in bimaxillary orthognathic surgery. Outcomes from Seeklinik Zurich (Switzerland) and the Munich Center for Oral and Maxillofacial Surgery (Germany) demonstrated high concordance across all primary and secondary endpoints, supporting robust external validity and reproducibility of AI-assisted orthognathic surgery workflows during the 12-month follow-up period.

4. DISCUSSION

The present study represents one of the first prospective multicenter validation studies evaluating automated AI-assisted cephalometric analysis and surgical planning in bimaxillary orthognathic surgery.

Artificial intelligence is increasingly integrated into oral and maxillofacial surgery workflows and has demonstrated favorable performance in diagnosis, treatment planning, surgical simulation, and outcome prediction [1–22]. Previous studies from our group demonstrated favorable results regarding virtual surgical planning, transfer accuracy, skeletal stability, soft tissue prediction, relapse prediction, and multicenter reproducibility in orthognathic surgery [13–19].

Cephalometric analysis remains a fundamental component of orthognathic treatment planning. Conventional workflows require manual landmark identification and expert interpretation, which may be time-consuming and subject to interobserver variability. Recent advances in deep learning have enabled automated landmark detection with accuracy levels approaching expert performance [23–27]. The findings of the present study support these observations and demonstrated high agreement between AI-generated and expert-defined cephalometric landmarks across two independent European centers.

The observed accuracy of automated landmark identification is consistent with previous investigations evaluating three-dimensional treatment planning, CAD/CAM-assisted workflows, and computer-assisted orthognathic surgery [28–34]. Furthermore, AI-generated treatment plans demonstrated strong concordance with expert surgical planning, suggesting that AI systems may serve as reliable clinical decision-support tools during preoperative planning.

An additional finding of this study was the significant reduction in planning time associated with AI-assisted workflows. Similar advantages have been reported in studies evaluating digital planning systems and virtual surgical simulation in orthognathic surgery [35–40]. The favorable reproducibility observed between Swiss and German cohorts further supports the external validity and clinical applicability of AI-assisted planning systems.

Several limitations should be acknowledged. The study included only two participating centers and evaluated a specific AI-assisted planning environment. Larger multinational studies are required to further validate automated planning systems across diverse patient populations and clinical settings.

Future investigations should focus on fully automated treatment planning, AI-assisted digital twin models, personalized outcome prediction, and integration of artificial intelligence into routine orthognathic surgery workflows.

5. CONCLUSION

AI-assisted virtual surgical planning demonstrated robust external validity and reproducible clinical performance across independent Swiss and German maxillofacial surgery centers. Multicenter validation confirmed favorable transfer accuracy, skeletal stability, soft tissue prediction accuracy, and patient-reported outcomes, supporting broader clinical implementation of AI-assisted orthognathic surgery workflows.

6. ETHICS STATEMENT

This clinical study was conducted in accordance with the ethical principles outlined in the Declaration of Helsinki and its subsequent amendments. Prior to study initiation, the study protocol was reviewed and approved by the institutional ethics committee of Seeklinik Zurich, Specialized Clinic for Oral, Maxillofacial and Plastic Facial Surgery, Zurich, Switzerland (Approval No. SZ-OMFS-2020-014). Written informed consent was obtained from all participants prior to enrollment. All patient data were anonymized before analysis and publication.

7. CONFLICTS OF INTEREST

The authors declare no conflicts of interest related to this study.

8. FUNDING

No external funding was received for this study.

9. DATA AVAILABILITY STATEMENT

The datasets generated and analyzed during the current study are available from the corresponding author on reasonable request.

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